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prototype vacuum casting metal by rubber INDUSTRIAL-MAN Brand

prototype vacuum casting metal by rubber INDUSTRIAL-MAN Brand

MOQ
1 piece
Payment
50% when place order+50% before delivery
Delivery time
1 weeek also
Material
Plastic-ABS;PP;PMMA;PC and silicone rubber;
Color of material
natural;white;black;transparent;
Surface treatment
painting;slik screen;polish etc
Company Advantages
1. . INDUSTRIAL-MAN factory has established itself as a leading manufacturer, trader, and manufacture of vacuum casting metal in the market.
2. INDUSTRIAL-MAN injection molding is widely used for mass production of all kinds of plastic objects. INDUSTRIAL-MAN is full of vitality, energy and warrior spirit.
3. INDUSTRIAL-MAN creates extremely precise cuts, angles, and designs into metals and plastics, INDUSTRIAL-MAN Has Abundant Experiences In High Efficiency vacuum casting, vacuum investment casting Manufacturing.
4. With the advantage of vacuum mould casting, in these decades, a lot of costumers have made repeat purchases of investment casting manufacturers. No expensive and time-consuming production tooling is needed in the production of highly complex parts


The vacuum casting technology uses a prototype of the product (rapid prototype, cnc prototype) to make a silicone mold under vacuum, and uses a PU material to be poured under vacuum, thereby cloning the same replica as the prototype. The vacuum casting technology can be applied to change the material of the prototype, assemble the prototype or carry out small batch production of the product to meet the requirements of performance testing, marketing, inspection and approval in the product development process.


Vacuum casting  has many advantages, as follows:


Name

Original Colour

Characteristics

Baked Porcelain

Transparent

Similar to PMMA, crisp transparency,    non-resistant to
high temperature, prone to discolouration    over time

PX-100

Ivory

Similar to ABS, general toughness,    temerapature resisitant
up to 70oC

PX-100

Black

Similar to ABS, general toughness,    temerapature resisitant
up to 70oC

PX-210

Transparent

Similar to PC, good toughness, strength and    shape
retention

PX-215

Ivory

Similar to ABS, general toughness,    temerapature resisitant
up to 70oC

PX-226

White

Good shape retention, high temperature    resistence,
shock resistant

PX-521

Transparent

Similar to PC and PMMA, malleable, hard,
temperature resistant up to 110 0C

PX-522

Transparent

Similar to PC and PMMA, malleable, hard,
temperature resistant up to 110 0C

PU-4280

Beige

Similar to ABS, good toughness, low    shrinkage,
temperature resistant up to 90 oC

PU-5672

White

Similar to PP, high shock resistance, low    shrinkage,
long lifespan

PU-5673

White

Similar to PP, high shock resistance, low    shrinkage,
long lifespan

PU-6160

White

High temperature resistance, easily painted,    very high
accuracy duplications

PU-8260

White

Similar to ABS, general malleability, flame    retardent
grade VO

PU-8901

White/Black/Transparent

Similar to ABS, general malleability, hard    and tough,
temerature resistant up to 135 oC

PU-8400

White/Black

Similar to EDPM rubber, can be painted,    colours can
be chosen when casting

PU-8012

Yellow

Similar to ABS, low toughness, crisp

PU-8014

Ivory

Similar to PU-8012, characteristics slightly    better,
slightly closer to ABS

PU-8150

Off White

Similar to ABS, tough, temperature resistant    up to
100oC

DPI-041

Transparent Rubber

Easily operable, good malleability, prone to
discolouration

DPI-700

Black Rubber

Similar to ABS, good shape retention, tough,    hard,
good mallebility, temperature resistant to    135 oC

DPI-090

Transparent Rubber

Similar to ABS, good shape retention, tough,
malleable, high transparency

DPI-410

White Rubber

Similar to PP/PE, good shape retention,    tough,
malleable

DPI-035

Transparent Rubber

Low discolouration, easilily operable, tough

DPI-430

White Rubber

Similar to ABS, tough, malleable, hard

Silicon Rubber

T-4

Transparent, low shrinkage, durable, ok up to    18
reproductions only, oily

Silicon Rubber

8678

Transparent, good elasticity, ok up to 15
reproductions, quick drying

Silicon Rubber

803

Ivory white, high shrinkage, durable, ok up    to 12
reproductions

Silicon Rubber

300#

Ivory white, low shrinkage, durable, ok up to    12
reproductions


Steps of Vacuum Casting

  • ◪  Before the production of Vacuum Casting, we need to make a sample by CNC machining or 3D printing.

  • Then mix silicone with curing agent. The appearance of Vacuum Casting is a flowing liquid, component A is Silicone, component B is a curing agent.

  • ◪  Vacuum evacuations:

  • After the silicone and curing agent are mixed evenly, vacuum evacuation is performed. The time for vacuuming should not be too long. Under normal circumstances, do not exceed 10 minutes. If the vacuum is too long, the silicone will cure immediately. The cross-linking reaction was produced so that the silica gel became one piece and could not be painted or poured.

  • ◪   Brushing or operation process:

  • Pull the evacuated silicone on the sample by brush or pour. (Note: The product or model to be copied need to use release agent before pour the silicone). Then brush the silicone on the top of the product, brushing must be uniform, after 30 minutes, paste a layer of gauze fiber weft cloth to increase the strength and tensile of silicone.

  • ◪  Outer mold production:

  • Generally used methods and materials are surrounding the mold by a plastic sheet or wood, then fill mold cabinet with plaster. Another method is to brush a layer of resin then paste a layer of glass fiber cloth, then brush and then paste, repeated two or three layers can complete the mold outside.

  • ◪  Filling or pouring mold operation method:

  • Filling or pouring mold is used for relatively smooth or simple products, no mold line save time and labor.



Company Features
1. Industrial-man Technology Development Co.,Ltd. has a strong and complete production capacity.
2. We are committed to delivering operational excellence and the lowest cash cost of production.

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